Trusted Knife Gate Valve Manufacturer

NTVAL provides durable Knife Gate Valves for tough industrial environments. Built for easy maintenance and reliable performance, they handle thick fluids and slurries without clogging. Trust NTVAL for efficient, dependable valve solutions.

Reliable Knife Gate Valve

The Knife Gate Valve is a powerful tool for managing the flow of dense liquids and slurries, often used in industries like mining and wastewater treatment. This valve works with a thin, sharp-edged blade that can slice through thick or gritty materials, opening and closing to control flow effectively. Its design helps prevent clogging and makes it ideal for applications where traditional valves might struggle.
 
With a straightforward structure and a compact body, this valve offers reliable, low-maintenance performance. Built to handle challenging materials, the Knife Gate Valve is a dependable choice for a wide range of industrial needs.
Knife Gate Valve 1

Control de calidad

Knife Gate Valve 2
The PMI test scans the knife gate valve’s metal to confirm it matches the required specifications for optimal performance.
Prueba PMI
Knife Gate Valve 3
In the sealing test, pressure is applied to check if the knife gate valve closes properly without allowing any leaks.
Prueba de estanquidad
Knife Gate Valve 4
The low emission test checks if the knife gate valve releases any gases or fluids during use to support safety and performance.
Prueba de bajas emisiones
Knife Gate Valve 5
The impact test subjects the knife gate valve to sudden forces, verifying its ability to withstand shocks and remain functional.
Prueba de impacto
Knife Gate Valve 6
Dimension inspection measures the knife gate valve to confirm it fits correctly and aligns with installation requirements for effective function.
Inspección dimensional
Knife Gate Valve 7
In the painting thickness test, inspectors measure the valve’s coating to verify it provides enough protection against rust and corrosion.
Prueba de espesor de pintura
Knife Gate Valve 8
The PT test checks for tiny surface cracks on the knife gate valve, detecting defects that could affect long-term durability.
PT
Knife Gate Valve 9
Material inspection verifies that the knife gate valve’s components meet quality standards, confirming it is made from appropriate materials.
Inspección de materiales

Aplicaciones de nuestras válvulas en sectores clave

Descubra cómo nuestras avanzadas soluciones de válvulas mejoran el control del flujo, ofreciendo mayor eficacia, seguridad y una estricta garantía de calidad.
Knife Gate Valve 10
A knife gate valve handles harsh chemicals effectively, providing a safe and dependable solution for controlling fluid flow in processing plants.
Procesado químico
Knife Gate Valve 11
In the petrochemical industry, the knife gate valve works well with high-pressure pipelines, helping to control liquids and gases effectively.
Gasolina Química
Knife Gate Valve 12
Knife gate valves perform well under extreme conditions in nuclear operations, providing secure flow control for critical systems like reactors.
O.P.G & Nuclear
Knife Gate Valve 13
The pulp industry uses knife gate valves to manage thick slurries, making them ideal for handling the flow of pulp and fiber.
Pulp
Knife Gate Valve 14
In the mining industry, knife gate valves excel at handling abrasive materials, allowing efficient movement of slurries and other tough substances.
Minería
Knife Gate Valve 15
Knife gate valves manage water and sewage flow, providing an excellent solution for handling large volumes in treatment plants and pipelines.
Agua y alcantarillado
Knife Gate Valve 16
Steam systems utilize knife gate valves for smooth, efficient flow control under high pressure, promoting safety and operational reliability.
Sistema de vapor
Knife Gate Valve 17
Boiling systems benefit from knife gate valves by maintaining heat and pressure balance, making them a reliable option for fluid control.
Sistema de ebullición

Obtenga una válvula más versátil

Knife Gate Valve Seal Materials

Stainless Steel Body Options
Knife gate valves with a stainless steel body are designed for durability and performance in various applications. The standard seal material for these valves is white EPDM, which can handle temperatures ranging from 250°F to 280°F. For higher temperature applications, white Viton seals are available, capable of withstanding temperatures between 230°F and 350°F.
Carbon Steel Body Options
For knife gate valves with a carbon steel body, the standard seal material is black EPDM, suitable for temperatures from 215°F to 280°F. If higher temperature resistance is required, black viton seals are an available option, offering durability in temperatures from 230°F to 350°F.
Optional Accessories for Knife Gate Valves
Choosing the right accessories can enhance the functionality and ease of use of knife gate valves. Below are the optional accessories available, designed to meet various operational needs and preferences:

Optional Accessories for Knife Gate Valves

Choosing the right accessories can enhance the functionality and ease of use of knife gate valves. Below are the optional accessories available, designed to meet various operational needs and preferences:
  • Pneumatic: Uses air pressure to open and close the valve automatically.
  • Electric: Powered by electricity, allowing remote control of the valve.
  • Gear Operators: Provide manual control with less effort, ideal for larger valves.
  • Chainwheels: Allows for operation in hard-to-reach places by using a chain mechanism.
  • Floor Stands: Provides a stable base for operating the valve from the ground level.
  • Pneumatic: Adjusts the valve’s position using air pressure, offering precise control.
  • Electro-pneumatic: Combines electrical signals with air pressure for even more accurate valve positioning.
  • Limit Switches (Yoke Mounted): Detects the open or closed position of the valve and sends a signal.
  • Proximity Switches (Yoke Mounted): Senses the position of the valve without physical contact and provides feedback.
Knife Gate Valve 24

One Piece Body: DN 50- DN 800

Parts List
PosPartMaterial(Name)
1Hand wheelφ200-φ315 Cast iron GG 25
  ≥φ400Cast iron (GG20)
2YugoStainless steel (SS2333-02/AISI304)
  DN 900-DN 1200:
  Caststeel (GS C25)
2aRodamientoBrass(SS5170-00)
2bSlide washerPOM
2cRodamientoBrass(Ss5170-00)
3VástagoDN 50 DN250;
  Stainless steel (SS 2320-02)
  ≥DN 300:
  Stainless steel (SS2383-02)
4Stem nutBrass(CW603 N)
  ≥DN 800:Brass (SS 5453)
4aStem nut holderStainless steel (SS 2333-02)
4bScrewStainless steel (A2)
4cLavadoraStainless steel(A2)
4dNutStainless steel (A2)
5Tie rodStainless steel (SS2333-02)
5awasherStainless steel (A2)
5bNutStainless steel (A2)
6PuertaStainless steel
Knife Gate Valve 25

Two Piece Body: DN 900-DN 1200

Parts List
PosPartMaterial(Name)
7BeamAluminium(EN AW-6063-T6)
8Gland(E-body)
Gland (L-body)
Stainless steel (EN1.4408)
Cast steel (GSC25)
8aStud boltStainless steel (A2)+zinc
8bLavadoraStainless steel (A2)
8cNutStainless steel (A2)+zinc
9Box packingGrafito
9aBox bottom supportDN 500-DN 800 polyethylene
10-a-bValve bodyCast steel(GS C25)
11Body gasketPTEE
12Retainer ringStainless steel
12aLocking screwStainless steel (A2)
13Seat*EPDM
14Guide stripPolyethylene
15BushingOil-bronze
16Gateguard,not for HWStainless steel (SS 2333-02)
17Gate clevisStainless steel (SS 2346-02)
18CylinderStainless steel
20Clevis pinStainlesssteel (SS 2346-02)
21SplitpinStainless steel (SS 2343-02)
25Piston rodStainless steel (SS 2383-02)
28Locking nutStainless steel (SS 2346-02)
Knife Gate Valve 26

One Piece Body: DN 50- DN 800

Knife Gate Valve 27

Two Piece Body: DN 900- DN 1200

SIZE (DN)ABCDEFGHJKLW.T    (kg)
            Unidad:mm
5052419180200563604751166202307
65644110780200653804951306502507
80705112480200884055451356902758
100103511548020010245359315576532310
125128561798025011649568517883036513
150153602048025013055074020591042015
200202602671453151606941017268111555531
250250693201453151927791102320125064040
300302783741453152308791252375140074055
350332784191754002409931415420155082090
40038089479175400245108315554901690910120
45042889535200520280118016805601820990180
5004701145802505203131315186562520101127245
6005601146802606353701540235574023401352340
7006651188003106353901750251386526501565460
7507101188603106354901880290093028301635700
8007601189003106354901970303098529701780540
900855118101032063558022203380116033401985900
10009501501110320635640240036701280363022151500
120012001501335490750150043002860
Knife Gate Valve 28

Flange Drilling

Knife Gate Valve 29
EN 1092 PN 10
TAMAÑO(DN)506580100125150200250300350
          Unidad:mm
Outside flange diameter(mm)165185200220250285340395445505
Bolt circle diameter(mm)125145160180210240295350400460
Number of throughgoing bolts(O) 44444666
Number oftapped holes(●)44444446610
Bolt sizeM16M16M16M16M16M20M20M20M20M20
Size of throughgoing holes in flangeφ18φ18φ18φ18φ18φ22φ22φ22φ22φ22
β°454522.522.522.522.522.5151511.25
Screwlengths¹)8²)8²)1212121413172019
TAMAÑO(DN)40045050060070080090010001200
         Unidad:mm
Outside flange diameter(mm)5656156707808951015111512301455
Bolt circle diameter(mm)515565620725840950105011601380
Number of throughgoing bolts(O)66661010121210
Number oftapped holes(●)101414141414161622
Bolt sizeM24M24M24M27M27M30M30M33M36
Size of throughgoing holes in flangeφ26φ26φ26φ30φ30φ33φ33φ36φ39
β°11.259997.57.56.436.435.63
Screwlengths¹)222227272527273032
EN 1092 PN 16
TAMAÑO(DN)506580100125150200250300350
          Unidad:mm
Outside flange diameter(mm)165185200220250285340405460520
Bolt circle diameter(mm)125145160180210240295355410470
Number of throughgoing bolts(O)44446666
Number oftapped holes(●)44444466610
Bolt sizeM16M16M16M16M16M20M20M24M24M24
Size of throughgoing holes in flangeφ18φ18φ18φ18φ18φ22φ22φ26φ26φ26
β°454522.522.522.522.515151511.25
Screwlengths¹)8²)8²)1212121413172019
TAMAÑO(DN)40045050060070080090010001200
         Unidad:mm
Outside flange diameter(mm)5806407158409101025112512551485
Bolt circle diameter(mm)525585650770840950105011701390
Number of throughgoing bolts(O)6666101061210
Number oftapped holes(●)101414141414161622
Bolt sizeM27M27M30M33M33M36M36M39M45
Size of throughgoing holes in flangeφ30φ30φ33φ36φ36φ39φ39φ42φ48
β°11.259997.57.56.436.435.63
Screwlengths¹)222227272527273032

Tips for Valve Installation

When installing valves, paying attention to specific details can help create a secure and efficient setup. Below are the key points to consider:
 
  • Include Flange and Washer Thickness: Make sure to account for the thickness of the flanges and washers when adding the valves. This helps maintain proper alignment and fit.
  • Screw Size on Seat Side: The screws on the seat side should be 3mm larger to provide a more stable attachment, improving the valve’s overall stability.
  • Hole Types:
    • O through-going holes: These holes allow screws or bolts to pass completely through the material.
    • Tapped holes: These are pre-threaded holes designed to receive screws or bolts directly, without needing a nut on the other side.
JIS B 2238 10K
TAMAÑO(DN)506580100125150200250300350
          Unidad:mm
Outside flange diameter(mm)155175185210250280330400445490
Bolt circle diameter(mm)120140150175210240290355400445
Number of throughgoing bolts(O)44446686
Number oftapped holes(●)44444466810
Bolt sizeM16M16M16M16M20M20M20M22M22M22
Size of throughgoing holes in flangeφ19φ19φ19φ19φ23φ23φ23φ25φ25φ25
β°454522.522.522.522.515151511.25
Screwlengths¹)8²)8²)1212121413172019
TAMAÑO(DN)4004505006007007508009001000
         Unidad:mm
Outside flange diameter(mm)550620675795905970102011201235
Bolt circle diameter(mm)51056562073084090095010501160
Number of throughgoing bolts(O)66661010101212
Number oftapped holes(●)101414181414181616
Bolt sizeM24M24M24M30M30M30M30M30M36
Size of throughgoing holes in flangeφ27φ27φ27φ33φ33φ33φ33φ33φ39
β°11.25997.57.57.56.436.436.43
Screwlengths¹)222227272525272730
ANSI B16.5 CLASS 150
TAMAÑO(DN)506580100125150200250300350
          Unidad:mm
Outside flange diameter(mm)152.4177.8190.5228.6254297.4342.9406.4482.6533
Bolt circle diameter(mm)120.7139.7152.4190.5215.9241.3298.5362431.8476.3
Number of throughgoing bolts(O)24444666
Number oftapped holes(●)4424444666
Bolt size5/8-115/8-115/8-115/8-113/4-103/4-103/4-107/8-97/8-91-8
Size of throughgoing holes in flangeφ18φ18φ18φ18φ22φ22φ22φ26φ26φ30
β°454522.522.522.522.522.5151515
Screwlengths¹)8²)8²)1212121413172019
TAMAÑO(DN)40045050060070075080090010001200
          Unidad:mm
Outside flange diameter(mm)597635699813927.1984.310601168.41289.11511
Bolt circle diameter(mm)539.8577.9635749.3863.6914.4977.91085.91200.11422.4
Number of throughgoing bolts(O)6666101010121828
Number oftapped holes(●)10101414181818201816
Bolt size1-81-1/8-71-1/8-71-1/4-71-1/4-71-1/4-71-1/2-61-1/2-61-1/2-61-1/2-6
Size of throughgoing holes in flangeφ30φ33φ33φ36φ36φ36φ42φ42φ42φ42
β°11.2511.25996.436.436.435.6354.01
Screwlengths¹)22222727252527273332

Key Installation Notes for Valves

When setting up valves, it’s important to consider specific factors to achieve a reliable and efficient installation. Below are the main points to keep in mind:
 
  • Account for Flange and Washer Thickness: Be sure to include the thickness of flanges and washers when installing the valves to maintain proper alignment and fit.
  • Increase Screw Size on Seat Side: Use screws that are 3mm larger on the seat side to enhance the stability and security of the valve attachment.
  • Hole Types:
    • O through-going holes: These holes allow screws or bolts to pass completely through, making them suitable for situations where a nut can be used on the other side.
    • Tapped holes: These are pre-threaded holes designed to securely hold screws or bolts without the need for a nut.

Main Parts

Materiales
Part NoDesignaciónMateriales Notes

 

1

CuerpoEN-GJL-250JL 1040    1.0044/ S275JRSingle piece upto DN 500  two piece from DN 600
2YugoAcero1.4305/AISI303 
3VástagoStainless steel.1.4571/AISI316TiNon-rising
4Valve discStainless steel.1.4301/AISI304DN 50-400
  Stainless steel. DN 450 and largeR
5U-shaped rod sealSteel cored EPDM  
6.1O-ringEPDM Integrated flange seal
6.2O-ringEPDM  
7Gland flangeEN-GJS-400-15JS 1030 
8Gland flangePTFE Impregnated  syntheticfibres  
9Stem nutBrass  
10Guiding bushBrass  
11Anti-frictondiscNylon  
12Spring-type straight pinAceroDIN 7346 
13Hex. Head boltA2  
14BoltsA2  
15Hexagon nutA2  
16VolanteAcero DN 50-300
  EN-GJL-250JL1040From DN 350
Knife Gate Valve 30

Test and Operating Pressures

Nominal  pressureNominal    diameterShell/body pressure test      With waterLeak test  With waterPermissible operating   pressures
PNDN   
1050-250151110
6300-40096.66
54507.55.55
4500-60064.44
2700-120032.22
Key Standards and Specifications for Valve Testing
When it comes to valve testing, specific standards and conditions must be met to ensure reliable performance. Below are the essential details:
 
  • DIN EN 12266-1 Compliance: This standard outlines the general requirements for valve testing to guarantee that the valves perform effectively.
  • Leakage Rates Based on Valve Size: For valves sized DN 50-600, the acceptable leakage rate is A. For larger valves, sized DN 700-1200, the acceptable leakage rate is B.
  • Fluid Temperature: The testing is conducted with fluid temperatures up to 120°C.

Variantes

Knife Gate Valve 31

Chain Wheel

(non-rising stem)

Knife Gate Valve 32

Quick-Action Lever

Knife Gate Valve 33

Gearbox

(non-rising stem)

Knife Gate Valve 34

Pneumatic Actuator

(double-acting)

Knife Gate Valve 35

Electric Actuator

(rising-stem)

Dimensiones

Dimensiones
Face-to-Face Length: The face-to-face length of the valve, which is the distance between the two ends, follows the standard EN558-1/20 (previously known as DIN3202K1).
 
Applicable Sizes: This standard applies to valves up to DN 500. For valves starting from DN 600, please refer to the specific table for exact measurements.
Flange
Standard Mating Dimensions: The flanges are designed to match the standard dimensions according to EN1092-2 PN10, ensuring a proper fit with other components.
 
Additional Flange Connections: If you need different flange connections, additional options are available upon request.

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Más información general

Specs of Knife Gate Valve

Tamaño y dimensiones

Knife Gate Valves used in industrial settings typically range in size from 2 inches to 48 inches in diameter. The valve body is generally flat and rectangular, optimizing space in large pipeline systems. The point is, these dimensions allow the valves to handle high volumes of thick fluids and slurries efficiently.

Material and Construction

The valves are made from strong materials like stainless steel, cast iron, or ductile iron. These materials are chosen for their durability and resistance to corrosion. The construction includes a sharp-edged blade that can cut through thick fluids and solids, making it perfect for demanding applications.

Características de diseño

NTVAL’s Knife gate valves include advanced design features for improved performance. They have a precision-machined gate and seat, which provide a tight seal to prevent leaks. The valves are also designed for easy operation and maintenance, offering long-lasting service and minimal downtime.

Feature of Knife Gate Valve

Construcción duradera

Knife Gate Valves are built with strong materials like stainless steel, cast iron, or ductile iron. This durable construction allows the valve to withstand harsh conditions and heavy usage. The design makes it a reliable choice for industrial applications.

Sharp-Edged Blade

One of the standout features is the sharp-edged blade. This blade is designed to cut through thick fluids and solids, preventing clogs and maintaining smooth flow. The sharp edge sets it apart from other valves that might struggle with similar tasks.

Precision-Machined Gate and Seat

The precision-machined gate and seat provide a tight seal, preventing leaks. This feature is crucial for maintaining efficiency and safety in large systems. NTVAL's Knife Gate Valves are known for this high level of precision, making them a top choice in the market.

Benefits of Knife Gate Valve

Improved Flow Efficiency

By using a Knife Gate Valve, users can experience improved flow efficiency. The valve's design reduces the chances of clogging, allowing fluids and solids to pass through smoothly. This efficiency can lead to better overall system performance.

Reducción de los costes de mantenimiento

The durable construction and reliable sealing mean that these valves require less frequent maintenance. This results in reduced maintenance costs over time. Users can benefit from less downtime and lower repair expenses.

Enhanced Safety and Reliability

The tight seal provided by the precision-machined gate and seat enhances safety by preventing leaks. Reliable operation is crucial in industrial settings, and these valves offer consistent performance. Think about it, having dependable valves means fewer disruptions and a safer working environment, which are essential for maintaining productivity and protecting your investments.

Applications of Knife Gate Valve

Industrial Processing

Knife Gate Valves are widely used in industrial processing for handling slurry, pulp, and other thick fluids. These valves can cut through solids, making them ideal for processes that involve heavy mixtures. They help maintain a smooth flow in pipelines, reducing the risk of blockages. NTVAL Knife Gate Valves are especially valued for their reliability in these demanding applications.

Petrochemical

Knife Gate Valves are used to control the flow of thick fluids like crude oil, slurries, and other chemicals. These valves are built to handle viscous or solid-laden fluids, making them perfect for cutting through heavy mixtures in pipelines. Their durability and precision are valuable in maintaining smooth operations and preventing blockages in petrochemical processes.

Mining Operations

Knife Gate Valves are crucial in mining operations where they handle abrasive materials like ore and slurry. Their sturdy construction and sharp blade make them suitable for the tough conditions in mining. You know how important it is to keep the flow of materials controlled and uninterrupted, and these valves are designed to do just that, providing efficiency and reliability in operations.

Wastewater Treatment

In wastewater treatment plants, Knife Gate Valves are essential for controlling the flow of sewage and sludge. For example, they can easily cut through thick, solid waste in a sludge pipeline, ensuring smooth flow. Their ability to handle such tough materials makes them perfect for this environment. They help manage the flow and prevent clogs in the system, contributing to the overall efficiency and safety of wastewater management.
Knife Gate Valve 36
Knife Gate Valve 37

3 Considerations When Buying Knife Gate Valve

01

Temperature Compatibility

The operating temperature of the fluid is a critical factor. Some materials and designs are better suited for extreme temperatures. For example, a valve used in high-temperature steam applications (up to 450°F or 232°C) must be able to withstand the heat without degrading. Verify that the valve’s materials and construction can handle your system’s temperature range.

02

Bolted Bonnet and Accessible Packing Gland

Consider the ease of maintenance for the valve. Valves that are difficult to disassemble and clean can lead to increased downtime and higher operational costs. A valve with a bolted bonnet and accessible packing gland will save significant time during maintenance. NTVAL valves feature these design elements, offering easy access and simple disassembly to streamline maintenance tasks.

03

ISO 9001 Certification

This certification indicates that the manufacturer adheres to international quality management standards. A valve from an ISO 9001 certified company follows strict quality checks and consistent production processes. In other words, choosing valves from such manufacturers provides high reliability and performance in your applications.

FAQS About Knife Gate Valve

NTVAL offers technical assistance to troubleshoot any issues, guidance on valve operation, and solutions to problems encountered. If needed, we can send replacement parts or a new valve. Customers can benefit from repairs or replacements within the warranty period.
Yes, each Knife Gate Valve we supply comes with a 3.1 certificate at no additional cost. We will send the certificate for your approval before delivery.
We don’t require a minimum order, so you can order as few as one Knife Gate Valve if needed.

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