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How Does A Pipe Strainer Work?
- Fluid enters the strainer through the inlet.
- The strainer’s basket traps soil, debris, and particles.
- When the strainer becomes clogged, a pressure differential activates a warning.
- Depending on the strainer’s design, the pipeline can be shut down, or the flow can be redirected to a secondary basket strainer.
How Many Types Of Industrial Strainers Are There?
Industrial strainers come in various types based on their shape and specific applications. Here are the main types:
Basket strainers allow a wide range of fluids to be strained and filtered while capturing solid components of nearly any size. The baskets are easily removable and simple to clean. Depending on the application, basket strainers can be provided in single-cylinder to pleated styles. They are designed with filter housing, a perforated cage-supported filter element, to prevent bypass and various end link options.
The T-type strainer, or Tee strainer, is a custom-made compound strainer designed to remove foreign contaminants from a pipeline. T-type strainers are a cost-effective option for applications requiring high nominal bore straining. They can be installed in both vertical and horizontal pipes and are suitable for right-angled installations.
How To Choose A Strainer?
Pressure drop and velocity are key factors in selecting a strainer, as they affect the resistance within the strainer. The narrower the pores or slots in the straining medium, the greater the resistance to fluid flow. Strainers should be chosen based on the allowable head loss, with a typical recommended pressure drop of 0.5 PSIG for strainers mounted on the suction side of a pump handling water.
The flange rating of a strainer should not be used as a measure of its maximum working pressure, as it often only reflects the flange’s attachment strength, not the strainer’s actual pressure capacity. ASME flange ratings may allow for higher pressures, but the strainer’s design pressure may differ from these ratings. To choose the correct industrial strainer, it is crucial to know the exact operating pressure and temperature of your system.
This ratio compares the internal cross-sectional area of the inlet pipe to the total open area of the holes in the basket. Automated self-cleaning strainers can maintain optimal flow even with lower open-area ratios, but wedge wire baskets are often preferred because they provide a larger open area, reducing the frequency of cleaning.
Industrial Strainer Application
- Installed upstream valves, compressors, and pumps to protect these sensitive devices.
- Used in systems where the medium is heavier or contains chemicals that need to be filtered out.
- Commonly applied in industries such as chemical processing, water treatment, food production, and petroleum refining.
How Do You Calculate The Strainer Mesh Size?
Identify the size of particles that need to be filtered out to protect downstream equipment. This will help determine the appropriate hole and mesh size for the strainer.
Select a perforation or mesh size based on the required filtration level. Be cautious not to choose openings that are too small, as this can lead to frequent cleaning, unnecessary pressure drops, and the use of thinner screens that may not withstand high differential pressure.
For stainless steel perforated metal, the thickness is typically one gauge width less than the diameter of the punched holes. If using carbon steel or brass, the material thickness can match the diameter of the punched holes, which provides better structural integrity.
Assess the practicality of the chosen perforation or mesh size. For example, if you select a strainer with 1/64″ diameter holes on a 16″ grid using stainless steel, calculate the thickness (e.g., 0.014″) and determine if it can handle the expected differential pressure. If not, adjust the design to use thicker materials or larger holes.
To achieve fine straining in larger strainers, consider using a mesh lining over a heavier perforated plate with larger holes. This approach allows for fine filtration while maintaining the strainer’s ability to withstand pressure.
Finalize the selection of the hole and mesh size by considering the number and size of particles that can safely pass through downstream devices without causing damage. This will help ensure that the chosen strainer mesh size is both effective and durable.
How To Install A Strainer In The Pipeline?
01
Inspect the Strainer
02
Mount the Strainer
03
Tighten Flange Bolts (for Flanged Strainers)
04
Test for Leaks
How To Clean A Pipe Strainer?
01
Prepare for Cleaning
02
Release Pressure
03
Choose Cleaning Method
04
Rinse and Scrape
05
Use Proper Tools and Safety Gear
What Is a Temporary Strainer?
What Is The Difference Between A Filter And A Strainer?
Features and Specifications
Features
- Low Pressure Drop
- Stream Lined Design
- Compact Structure
- Cast or Forged Fabrications
Materials
- Carbon Steel
- Low-Temperature Steel
- Chrome Alloy
- Stainless Steel
- Duplex Stainless Steel
- Gun Metal or Bronze
- Other Special Materials Available Upon Request
Sizes
- Casting: 2″ Through 36″
- Forging: 1/2″ Through 2″
- Fabricated: Customer’s Size Upon Request
- Larger Size Available Upon Request
Ratings
- ASME Class 150
- ASME Class 300
- ASME Class 600
- ASME Class 900
- ASME Class 1500
- ASME Class 800
Pressure Temperature Rating
- Pressures: Upto 3705PSIG
- Temperature: Upto 800F
- Chemical Industry
- Metal and Minning
- Water and Sewage
- Pulp and Paper
MATERIALS OF CONSTRUCTION ● CAST CARBON AND STAINLESS STEELY STRAINER | ||
PART | CARBON STEEL | STAINLESS STEEL |
Body | A216-WCB | A351-CF8M |
Cover | A216-WCB | A351-CFM |
Screen | 304 Stainless Steel | 304 Stainless Steel |
Plug | A105 | A182-316 |
Gasket | Teflon/Spiral Wound 304/GR | Teflon/Spiral Wound 304/GR |
Stud | A193-B7 | A193-B8-1 |
Nut | A194-2H | A194-8 |
MATERIALS OF CONSTRUCTION ● FORGED CARBON AND STAINLESS STEELY STRAINER | ||
PART | CARBON STEEL | STAINLESS STEEL |
Body | ASTMA105 | A182 SS316 |
Cover | ASTMA105 | A182 SS316 |
Screen | 304 Ss | A182316 SS |
Plug | A105 | A182-316 |
Gasket | 304 SS Spiral Wound | 316 SS Spiral Wound |
Y Type Strainer
CL 150/300
- Material: Cast Steel Strainer, Y-Pattern
- Cover Design: Bolted Cover with Drain Plug
- Screen: Perforated Stainless Steel Screen
- Strainer Density: Renewable Strainer Density
- Connection Options: Flanged or Butt-Weld Ends
- Design Standard: Designed for ASME B16.34
Specification | Standard |
Face to Face | ASME/ANSI B16.10 |
End Flange | ASME/ANSI B16.5 |
Butt Weld | ASME/ANSI B16.25 |
Class | ASME/ANSI CL150/300 |
CLASS 150 DIMENSION | ||||||
SIZE (in.) | A | B | C | D | E | W.T(Ibs) Unit:inch |
1/2″ | 6 | 3-7/8 | 4-3/4 | 1/2 | 1/4 | 5.5 |
3/4″ | 7 | 4-1/4 | 5-3/4 | 3/4 | 3/8 | 8 |
1″ | 7-1/2 | 4-3/4 | 6-3/8 | 1 | 1/2 | 10 |
1-1/4″ | 8-3/4 | 5-9/16 | 8 | 1-1/4 | 1/2 | 16 |
1-1/2″ | 9 | 5-5/8 | 9 | 1-1/2 | 1/2 | 18 |
2″ | 8-5/8 | 5-7/8 | 7-1/2 | 2 | 1/2 | 20 |
2-1/2″ | 10-1/4 | 7-1/2 | 10-1/2 | 2-1/2 | 3/4 | 27 |
3″ | 11-5/8 | 7-11/16 | 10-7/8 | 3 | 1 | 41 |
4″ | 14-3/8 | 9-1/8 | 13 | 4 | 1-1/2 | 63 |
5″ | 17-5/8 | 11 | 17 | 5 | 2 | 99 |
6″ | 18-5/8 | 13 | 18-3/8 | 6 | 2 | 133 |
8″ | 24-3/8 | 15-5/16 | 21-5/8 | 8 | 2 | 222 |
10″ | 26-1/16 | 19-1/8 | 27 | 10 | 2 | 409 |
12″ | 30-3/8 | 22 | 31 | 12 | 2 | 605 |
CLASS 300 DIMENSION | ||||||
SIZE (in.) | A | B | C | D | E | W.T(Ibs) Unit:inch |
1/2″ | 6-1/2 | 4-1/4 | 5-3/4 | 1/2 | 1/4 | 8 |
3/4″ | 7-3/4 | 5 | 6-3/4 | 3/4 | 3/8 | 14 |
1″ | 7-7/8 | 5-1/2 | 8-1/8 | 1 | 1/2 | 15 |
1-1/2″ | 10-1/2 | 7 | 10-1/4 | 1-1/2 | 1/2 | 32 |
2″ | 9 | 5-11/16 | 8 | 2 | 1/2 | 25 |
2-1/2″ | 10-7/8 | 7-3/16 | 10-1/4 | 2-1/2 | 1 | 38 |
3″ | 12-5/8 | 8-1/2 | 11-1/2 | 3 | 1 | 56 |
4″ | 14-5/8 | 9-5/8 | 13-5/8 | 4 | 1-1/2 | 90 |
5″ | 18-1/2 | 15-3/8 | 21-1/2 | 5 | 2 | 180 |
6″ | 19-3/4 | 15 | 21-1/2 | 6 | 2 | 203 |
8″ | 25 | 16-1/2 | 22 | 8 | 2 | 323 |
10″ | 27-5/8 | 21-3/16 | 30 | 10 | 2 | 571 |
12″ | 32-7/8 | 24-5/16 | 34-3/8 | 12 | 2 | 893 |
CL 600/900
- Material: Cast Steel Strainer, Y-Pattern
- Cover Design: Bolted Cover with Drain Plug
- Screen: Perforated Stainless Steel Screen
- Strainer Density: Renewable Strainer Density
- Connection Options: Flanged or Butt-Weld Ends
- Design Standard: Designed to ASME B16.34
Specification | Standard |
Face to Face | ASME/ANSI B16.10 |
End Flange | ASME/ANSI B16.5 |
Butt Weld | ASME/ANSI B16.25 |
Class | ASME/ANSI CL600/900 |
CLASS 600 DIMENSION | ||||||
SIZE (in.) | A | B | C | D | E | W.T(Ibs) Unit:inch |
2″ | 12-1/2 | 8 | 9-1/4 | 2 | 1/2 | 46 |
3″ | 15-5/8 | 10-1/8 | 11-3/8 | 3 | 1-1/4 | 93 |
4″ | 20 | 13 | 14-1/4 | 4 | 1-1/2 | 187 |
6″ | 25-1/2 | 17 | 18-1/4 | 6 | 2 | 403 |
8″ | 30 | 21-3/8 | 22-11/16 | 8 | 2 | 660 |
10″ | 37-5/8 | 24-3/4 | 26 | 10 | 2 | 1428 |
12″ | 42 | 30 | 31-1/4 | 12 | 2 | 1608 |
CLASS 900 DIMENSION | ||||||
SIZE (in.) | A | B | C | D | W.T(Ibs) Unit:inch | |
2″ | 16-1/4 | 10-1/2 | 14-7/8 | 1.87 | 125 | |
3″ | 20-1/4 | 12-3/4 | 18 | 2.87 | 163 | |
4″ | 23-1/4 | 15 | 21-1/4 | 3.87 | 253 | |
6″ | 27-3/4 | 18-7/8 | 26-5/8 | 5.75 | 580 | |
8″ | 34-1/2 | 22-5/8 | 32 | 7.5 | 1080 |
CL 1500
- Material: Cast Steel Strainer, Y-Pattern
- Cover Design: Bolted Cover with Drain Plug
- Screen: Perforated Stainless Steel Screen
- Strainer Density: Renewable Strainer Density
- Connection Options: Flanged or Butt-Weld Ends
- Design Standard: Designed to ASME B16.34
Specification | Standard |
Face to Face | ASME/ANSI B16.10 |
End Flange | ASME/ANSI B16.5 |
Butt Weld | ASME/ANSI B16.25 |
Class | ASME/ANSI CL1500 |
PN25/PN40 DIMENSION
SIZE (in.) | A | B | C | D | W.T(Ibs) Unit:inch |
2″ | 16-1/4 | 10-1/2 | 14-7/8 | 1-7/8 | 125 |
2-1/2″ | 19-3/8 | 13-3/8 | 14-1/2 | 2-1/4 | 142 |
3″ | 22-1/4 | 14-1/2 | 20-1/2 | 2-3/4 | 243 |
4″ | 25-1/4 | 16-3/8 | 23 | 3-5/8 | 388 |
6″ | 32 | 21-3/4 | 30-1/2 | 5-3/8 | 817 |
Forged Steel Y Strainer
- Material: Cast Steel Strainer, Y-Pattern
- Cover Design: Bolted Cover with Drain Plug
- Screen: Perforated Stainless Steel Screen
- Strainer Density: Renewable Strainer Density
- Connection Options: Flanged or Butt-Weld Ends
- Design Standard: Designed to ASME B16.34
Specification | Standard |
Face to Face | ASME/ANSI B16.10 |
End Flange | ASME/ANSI B16.5 |
Butt Weld | ASME/ANSI B16.25 |
Class | ASME/ANSI CL800~CL1500 |
CL800 DIMENSIONS | ||||||||
(R.P) (F.P) | 1/4 | 1/2 3/8 | 3/4 1/2 | 1 3/4 | 1-1/4 1 | 2 1-1/2 | 1-1/2 1-1/4 | 2-1/2 2 Unit:mm |
L | 98 | 98 | 98 | 111 | 140 | 140 | 155 | 170 |
H | 70 | 70 | 70 | 100 | 110 | 120 | 120 | 150 |
a | 7 | 9 | 13 | 17.5 | 30 | 30 | 35 | 46 |
W.T(kg) | 2.2 | 2.2 | 2.1 | 4.2 | 8.9 | 8.9 | 10 | 18.6 |
CL900~1500 DIMENSIONS | ||||||||
(F.P) | 3/8 | 1/2 | 3/4 | 1 | 1-1/4 | 1-1/2 | 2 Unit:mm | |
L | 98 | 111 | 111 | 140 | 140 | 155 | 170 | |
H | 70 | 70 | 100 | 110 | 120 | 120 | 150 | |
a | 9 | 12 | 15 | 20 | 28 | 32 | 40 | |
W.T(kg) | 2.1 | 4.2 | 9 | 8.9 | 10 | 18.6 | 20 |
EN & DIN Y-Strainer
PN 16/25
- Material: Cast Steel Strainer, Y-Pattern
- Cover Design: Bolted Cover with Drain Plug
- Screen: Perforated Stainless Steel Screen
- Strainer Density: Renewable Strainer Density
- Connection Options: Flanged or Butt-Weld Ends
- Design Standard: Designed to EN13709
Specification | Standard |
Face to Face | EN 558-1/DIN 3202F1 |
End Flange | EN 1092/DIN 2543 |
Butt Weld | EN 12627 |
Class | PN16, PN25 |
SIZE (DN) | 15 | 20 | 25 | 32 | 40 | 50 | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 | 350 | 400 Unit:mm |
L | 130 | 150 | 160 | 180 | 200 | 230 | 290 | 310 | 350 | 400 | 480 | 600 | 730 | 850 | 980 | 1100 |
H | 85 | 95 | 110 | 125 | 145 | 155 | 170 | 205 | 230 | 270 | 318 | 400 | 555 | 620 | 700 | 820 |
WT FLG | 2.8 | 3.8 | 5.3 | 7.2 | 9 | 11.8 | 16.2 | 22.4 | 35 | 45.4 | 62 | 132 | 220 | 330 | 540 | 830 |
(kg)B.W | 1.9 | 2.8 | 3.8 | 4.8 | 6.2 | 8.3 | 11.8 | 17.8 | 28.6 | 37 | 51.2 | 120 | 203 | 308 | 510 | 788 |
KV | 6.3 | 11 | 17.5 | 28 | 44 | 69 | 118 | 178 | 270 | 420 | 620 | 1100 | 1700 | 2500 | 3400 | 4400 |
SIZE (DN) | 15 | 20 | 25 | 32 | 40 | 50 | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 | 350 | 400 Unit:mm |
L | 130 | 150 | 160 | 180 | 200 | 230 | 290 | 310 | 350 | 400 | 480 | 600 | 730 | 850 | 980 | 1100 |
H | 85 | 95 | 110 | 125 | 145 | 155 | 170 | 205 | 230 | 270 | 318 | 400 | 555 | 620 | 700 | 820 |
WT FLG | 2.8 | 3.8 | 5.3 | 7.2 | 9 | 11.8 | 16.8 | 24 | 38.8 | 50.1 | 68 | 142.6 | 233.4 | 330 | 574 | 875 |
(kg)B.W | 2 | 2.9 | 4 | 5 | 6.5 | 8.6 | 12.2 | 18.5 | 29.7 | 381 | 53.4 | 123 | 208 | 308 | 540 | 835 |
KV | 6.3 | 11 | 17.5 | 28 | 44 | 69 | 118 | 178 | 270 | 420 | 620 | 1100 | 1700 | 2500 | 3400 | 4400 |
PN 40
- Material: Cast Steel Strainer, Y-Pattern
- Cover Design: Bolted Cover with Drain Plug
- Screen: Perforated Stainless Steel Screen
- Strainer Density: Renewable Strainer Density
- Connection Options: Flanged or Butt-Weld Ends
- Design Standard: Designed to EN13709
Specification | Standard |
Face to Face | EN 558-1/DIN 3202F1 |
End Flange | EN 1092/DIN 2543 |
Butt Weld | EN 12627 |
Class | PN40 |
PN40 DIMENSIONS
SIZE (DN) | 15 | 20 | 25 | 32 | 40 | 50 | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 | 350 | 400 Unit:mm |
L | 130 | 150 | 160 | 180 | 200 | 230 | 290 | 310 | 350 | 400 | 480 | 600 | 730 | 850 | 980 | 1100 |
H | 85 | 95 | 110 | 125 | 145 | 155 | 170 | 205 | 230 | 270 | 318 | 400 | 555 | 620 | 700 | 820 |
WT FLG | 2.8 | 3.8 | 5.3 | 7.2 | 9 | 11.8 | 17.4 | 24.6 | 39.7 | 52.5 | 70.4 | 153 | 250 | 360 | 614 | 940 |
(kg)B.W | 2 | 3 | 4.3 | 5.4 | 7 | 9.1 | 13 | 19.8 | 31.4 | 40.3 | 58.8 | 129 | 223 | 348 | 587 | 887 |
KV | 6.3 | 11 | 17.5 | 28 | 44 | 69 | 118 | 178 | 270 | 420 | 620 | 1100 | 1700 | 2500 | 3400 | 4400 |
Basket Strainer
- Material: Cast Steel Strainer, Y-Pattern
- Cover Design: Bolted Cover with Drain Plug
- Screen: Perforated Stainless Steel Screen
- Strainer Density: Renewable Strainer Density
- Connection Options: Flanged or Butt-Weld Ends
- Design Standard: Designed to ASME B16.34
Specification | Standard |
Face to Face | ASME/ANSI B16.10 |
End Flange | ASME/ANSI B16.5 |
Butt Weld | ASME/ANSI B16.25 |
Class | ASME/ANSI CL150 |
CLASS 150 DINMENSION
SIZE (in.) | A | B | C | D | E | F | G | H | W.T(Ibs) |
Unit:inch | |||||||||
2″ | 2 | 8-1/8 | 4-1/16 | 9-9/16 | 5-5/8 | 3-1/4 | 12-1/2 | 1 | 29 |
2-1/2″ | 2-1/2 | 8-3/4 | 4-3/8 | 10-1316 | 5-15/16 | 3-3/9 | 14 | 1 | 33 |
3″ | 3 | 9-7/8 | 4-15/16 | 12-1/2 | 7-9/16 | 3-9/16 | 15-3/8 | 1 | 48 |
4″ | 4 | 11-1/2 | 5-3/4 | 16 | 10-1/9 | 4-5/8 | 21-1/4 | 1 | 69 |
5″ | 5 | 13-1/8 | 6-9/16 | 15-7/8 | 9-1/2 | 7-1/2 | 22-1/4 | 1 | 105 |
6″ | 6 | 14-7/8 | 7-7/16 | 17-3/16 | 10-5/16 | 6-3/8 | 22-1/2 | 1 | 121 |
8″ | 8 | 18-3/4 | 9-3/8 | 21-15/16 | 13-1/6 | 8-7/8 | 29-3/8 | 1 | 214 |
10″ | 10 | 20-1/8 | 10-1/16 | 25 | 13-3/8 | 10-5/8 | 35 | 1 | 309 |
12″ | 12 | 26-1/4 | 13-1/8 | 30-11/16 | 17 | 14-7/8 | 42-1/2 | 1 | 476 |
Basket U Type Strainer
- Material: Cast Steel Strainer, Y-Pattern
- Cover Design: Bolted Cover with Drain Plug
- Screen: Perforated Stainless Steel Screen
- Strainer Density: Renewable Strainer Density
- Connection Options: Flanged or Butt-Weld Ends
- Design Standard: Designed to ASME B16.34
Specification | Standard |
Face to Face | ASME/ANSI B16.10 |
End Flange | ASME/ANSI B16.5 |
Butt Weld | ASME/ANSI B16.25 |
Class | ASME/ANSI CL150 |
Class 150 Dimension
SIZE (in.) | A | B | C | D | E | F | G | H | W.T(Ibs) |
NPT | Unit:inch | ||||||||
1-1/2″ | 1-1/2 | 9-1/2 | 4-3/4 | 10-1/4 | 6-7/8 | 3-7/16 | 13-1/2 | 1/2 | 30 |
2″ | 2 | 10-1/2 | 5-1/4 | 11-13/16 | 8-3/16 | 4-1/8 | 15-5/8 | 3/4 | 46 |
3″ | 3 | 13-1/8 | 6-9/16 | 15-9/16 | 11-3/16 | 5-3/8 | 19-3/4 | 1 | 78 |
4″ | 4 | 17-1/4 | 8-718 | 16-1/8 | 11-7/16 | 6-11/16 | 20-3/4 | 2 | 114 |
6″ | 6 | 19-5/8 | 10-718 | 25-9/16 | 19-5/16 | 10 | 31-1/8 | 2 | 241 |
8″ | 8 | 27 | 14-5/8 | 35-7/16 | 27-15/16 | 12-5/16 | 42-1/4 | 2 | 432 |
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Additional General Insights Here
Specifications of Strainers
Material Construction
Connection Types
Temperature Range
Features of Strainers
Filtration Accuracy
The size of the mesh or perforations in a strainer determines how fine the filtration is. Strainers can filter out particles as small as 0.001 inches. This features is crucial for industries where even the smallest contaminants can cause problems. With the right filtration accuracy, only the intended substances pass through, helping to keep the system clean and efficient.
Corrosion Resistance
NTVAL Strainers feature corrosion-resistant materials, such as stainless steel. This resistance is crucial for applications involving corrosive fluids or harsh environmental conditions. Corrosion resistance extends the lifespan of the Strainer, reducing the need for frequent replacements.
Streamlined Design
A streamlined design in Strainers promotes efficient fluid flow with minimal resistance. This design helps maintain a steady and smooth operation, reducing the chances of blockages. Turns out, streamlined Strainers are particularly beneficial in systems where maintaining a consistent flow is critical for performance.
Benefits of Strainers
Extended Equipment Life
Strainers play a crucial role in extending the life of equipment by removing harmful debris from fluids. By filtering out particles, they prevent wear and tear on machinery. This leads to fewer repairs and replacements, saving both time and money.
Improved System Efficiency
Using Strainers improves the overall efficiency of a system. They maintain a clean flow of fluids, including hazardous waste, which helps equipment run smoothly and effectively. This increased efficiency can lead to better performance and lower operational costs.
Reduced Downtime
Strainers help reduce downtime by preventing blockages and equipment malfunctions. With fewer interruptions, operations can continue without frequent stops for maintenance. This reliability is vital for maintaining consistent production levels.
Applications of Strainers
Industrial Manufacturing
Metal and Sewage
Pulp and Paper
HVAC Systems
4 Considerations When Buying Strainers
01
Flow Rate Requirements
02
Filtration Level
03
Installation Process
04
Brand Reliability
Types of Strainer
Y Strainers
Basket Strainers
T Strainers
Dive Deeper Into Our Resources
For some insightful reads, we’ve curated a list of recommended articles just for you:
- 10 Purpose of Strainers
- Top 9 Strainer Manufacturers
- How Do Y Strainers Work?
- What Is the Use of Strainers?
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