Trusted 4 Way Ball Value Manufacturer
NTVAL provides reliable 4 Way Ball Valves designed to handle high-pressure applications. Our valves simplify fluid control, reduce the need for multiple valves, and save space, offering efficient performance in industrial systems.
Reliable 4 Way Ball Value
In a hydropower plant, the water supply system for components like the generator’s cooler, generator set’s bearings, and main shaft sealing often employs a bidirectional water supply method. This method supplies water in both positive and negative directions and regularly flushes the pipeline to prevent mud and sand buildup.
However, the current system requires four motorized valves to work together, making the installation complex and space-consuming. Additionally, using four valves increases both costs and the risk of system failure—if even one valve malfunctions, the entire system could be compromised.
To address these challenges, our four-way ball valve offers a solution. This single four-way switch valve can replace the function of all four valves, simplifying the system and reducing both installation space and the likelihood of breakdowns.
Quality Control
The PMI test checks the metal materials used in the 4-way ball valve. This test guarantees that the correct alloys are used.
PMI Test
A sealing test verifies the 4-way ball valve’s ability to prevent leaks. It confirms that the valve keeps a strong, tight seal.
Sealing Test
The low emission test measures how much gas escapes from the 4-way ball valve, helping reduce environmental impact and pollution.
Low Emission Test
An impact test checks how well the 4-way ball valve can handle sudden shocks or force, making sure it’s tough and durable.
Impact Test
Dimension inspection confirms the 4-way ball valve’s size matches design specifications, so it fits perfectly in the required system.
Dimension Inspection
The painting thickness test checks the protective coating on the 4-way ball valve. This helps extend its lifespan by preventing corrosion.
Painting Thickness Test
The PT test finds any tiny surface cracks on the 4-way ball valve, ensuring smooth operation without unnoticed damages or weak points.
PT
Material inspection checks the quality and properties of the metals used in the 4-way ball valve, verifying the overall strength and durability.
Material Inspection
Our Valve Applications in Key Industries
Discover how our advanced valve solutions improve flow control, delivering enhanced efficiency, safety, and strict quality assurance.
A 4 Way Ball Valve helps control complex chemical flows safely and efficiently. It manages liquids and gases with precision, preventing leaks.
Chemical Processing
In the Petrol Chemical Industry, a 4 Way Ball Valve streamlines operations by switching between various flows without interrupting production, improving safety.
Petrol Chemical
A 4 Way Ball Valve is vital in O.P.G. and Nuclear sectors for securely handling high-pressure fluids, ensuring smooth and reliable flow control.
O.P.G & Nuclear
In the pulp industry, 4 Way Ball Valves manage thick liquids, helping factories operate smoothly by reducing blockages and controlling fluid flow.
Pulp
Mining operations benefit from 4 Way Ball Valves by efficiently managing the flow of materials like slurries, improving safety and productivity.
Mining
Water and sewage plants use 4 Way Ball Valves to control the flow of water, ensuring clean distribution and safe waste management.
Water & Sewage
A 4 Way Ball Valve ensures the safe redirection of steam within systems, preventing leaks and maintaining consistent pressure throughout operations.
Steam System
In boiling systems, a 4 Way Ball Valve maintains accurate control over hot water or steam flows, ensuring energy efficiency and safety.
Boiling System
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Mechanism for Bidirectional Water Supply Systems
The four-way ball valve simplifies the water supply system, reducing complexity and making it more efficient.
The valve allows for controlled water flow direction, which can be adjusted either manually or automatically. In automatic mode, a differential manometer is installed at both ends of the cooler. When the differential pressure reaches a predetermined value, the electric actuator drives the valve to automatically switch the water flow direction.
This mechanism ensures that the system can efficiently manage bidirectional water flow without the need for multiple valves, making the overall setup more straightforward and reliable.
Features of the Four-Way Ball Valve
Cost-Effective and Reliable:
A single four-way ball valve can replace up to four traditional valves, leading to significant cost savings and reducing system failure risks. The one-piece, trunnion-mounted stem design further enhances reliability by eliminating shear failure common in two-piece designs and mitigating the effects of side loading.
Quick Switching:
The valve core requires only a 90-degree turn to swiftly change the water flow direction. For systems that need varied flow control, models are available in both 90° turn diverter and 80° turn switching configurations.
Automatic Flow Direction Control:
If a system blockage occurs, the valve can automatically redirect the flow to ensure continued operation, minimizing downtime.
Superior Sealing Performance:
With carbon-filled PEEK seats that offer resistance to chemicals, heat, and wear, along with graphite-filled Teflon stem seals, this valve ensures a high level of sealing, which prevents leaks and enhances the valve’s lifespan.
Durable Construction:
Constructed with 316 cold-worked stainless steel and Viton o-rings, this valve operates from 0°F (-17.8°C) to 400°F (204°C). Optional materials are available for higher temperatures.
Extended Seat Life:
Re-torqueable seat glands increase the seat’s lifespan, contributing to long-term performance.
Flow Efficiency:
The valve’s full-port flow path minimizes pressure drop, ensuring efficient system operation.
Actuation Options:
Available with electric and pneumatic actuators for enhanced control and automation flexibility.
Four-way Switch Valve Structure
Four-way Switch Valve Material
| Serial No | Component name | Materials |
| 1 | Body | WCB /LCB /CF8/CF8M |
| 2 | Valve core | Stainless steel |
| 3 | Valve seat | PTFE |
| 4 | Spring | Inconel 750 |
| 5 | Embedded type flange | CS or SS |
| 6 | Bonnet | WCB /LCB /CF8/CF8M |
| 7 | Adjusting ring | SS |
| 8 | packing | Flexible graphite |
| 9 | Bearing | Bronze(QSn6.5-0.1) |
| 10 | Fastener | Stainless steel(A2-70) |
Four-Way Ball Valves
These four-way high-pressure block ball valves are specifically engineered for hydraulic applications and serve as versatile three-way selectors with T-bore, X-bore, and 90° operation configurations. They feature a trunnion-style ball design that ensures durability and reliable performance under high pressure.
Key specifications include:
Positive Overlap:
The valves are designed with positive overlap to ensure precise control and flow management.
Threaded Connections:
Available in a variety of threaded connections conforming to industry standards, including DIN ISO 228 (BSP), ANSI B1.20.1 (NPT), SAE J 514 (UN/UNF), ISO 8434-3 (ORFS), and DIN 2353/ISO 8434-1 (24° cone, light and heavy series).
Pressure Range:
These valves can handle pressure levels up to 500 bar (7,250 PSI), making them suitable for demanding hydraulic systems.
High-pressure ball valves are designed to deliver superior quality and maximum performance across a variety of valve styles, sizes, and process connections. These valves feature several unique design innovations that distinguish them from conventional models.
One key feature is the integral one-piece trunnion-mounted ball and stem, which eliminates the shear failure common in two-piece designs, enhancing both durability and reliability. Additionally, the valves include re-torqueable seat glands, which allow for adjustments over time, resulting in longer seat life and maintaining optimal performance even under demanding conditions.
Another important feature is the low friction stem seal, which reduces actuation torque, making the valve easier to operate and extending its cycle life.
These high-pressure ball valves can also be customized to meet specific requirements, such as incorporating special materials and seals for high-temperature applications, subsea models, and valve actuators.
For high-pressure applications, these valves, along with their associated high-pressure components, provide the critical performance demanded by the high-pressure market, ensuring reliability and efficiency even in the most challenging environments.
Applications
- Laboratories
- Test Stands
- Control Panels
- Chemical Research
- Pilot Plants
- Water Blast Pumping Units
- High volume chemical injection skids.
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Additional General Insights Here
Specs of 4 Way Ball Valve
Pressure Rating
The pressure rating of 4 Way Ball Valves indicates the maximum pressure they can handle safely. They are available in pressure classes ranging up to 500 bar or 7,250 pounds per square inch (PSI), making them suitable for both low-pressure and high-pressure applications. In my opinion, selecting the right pressure rating is crucial for maintaining safety and efficiency.
Temperature Range
These valves are designed to operate within a wide temperature range, accommodating both extremely hot and cold conditions. They can operate in temperatures as low as 0°F (-17.8°C) and as high as 400°F (204°C), making them ideal for both cryogenic and high-temperature applications. This versatility allows them to be used in various industries, including those with strict temperature control requirements.
Material Composition
4 Way Ball Valves are constructed from high-quality materials such as stainless steel. These materials provide excellent corrosion resistance and durability, making them suitable for harsh industrial environments. The choice of material includes longevity and reliable performance across various applications. Each valve in NTVAL is designed to meet industry standards for safety and quality.
Features of 4 Way Ball Valve
Quick Switching
These 4 Way Ball Valves switch promptly with only a 90-degree turn of the valve core. For example, in a chemical processing plant, the rapid switching capability allows operators to quickly redirect the flow of different chemicals during a reaction process, preventing cross-contamination and optimizing production cycles.
Automatic Flow Direction Switching
These valves can automatically switch the flow direction when the system pipe is blocked. This automatic feature maintains continuous operation and prevents downtime. You can trust that it adds a layer of convenience and reliability, making the system more resilient to blockages and disruptions.
Excellent Sealing Performance
These valves are designed for excellent sealing performance. The precise engineering and high-quality materials used in valve construction prevent leaks and maintain system integrity. This reliable sealing capability is crucial for maintaining safe and efficient operations across various industrial applications.
Benefits of 4 Way Ball Valve
Improved System Efficiency
Using a 4 Way Ball Valve can significantly improve system efficiency. By enabling precise control over fluid flow, these valves help optimize the performance of the entire system. This leads to reduced operational costs and enhanced productivity. Efficient flow management also minimizes energy waste, contributing to more sustainable operations.
Enhanced Safety
These valves enhance safety by providing reliable shut-off capabilities and preventing backflow. This maintains the integrity of the system and protects against potential hazards. The durable construction and high-quality materials used in NTVAL valves add an extra layer of safety. Investing in high-quality valves can prevent costly accidents and downtime.
Cost-Effective Solution
The durability and reliability of these valves make them a cost-effective solution for industrial applications. Their long service life reduces the need for frequent replacements, saving both time and money. In a large-scale water treatment plant, using these valves can significantly cut down on the costs associated with valve replacements and repairs.
Applications of 4 Way Ball Valve
Control Panels
These valves are commonly used in control panels to manage complex fluid systems. They allow operators to control multiple flow paths from a single valve, simplifying the design and operation of the system. This application is particularly beneficial in industrial and process control environments where space and efficiency are paramount.
Pilot Plants
In pilot plants, these valves are used to control and direct the flow of materials during the development and testing of new processes. They offer the flexibility needed to adjust flow paths and conditions quickly, making them essential for process optimization and scale-up activities. These valves help in refining processes before they are implemented on a larger scale, amazing right?
Chemical Research
Chemical research facilities rely on these valves for handling various chemicals safely and efficiently. These valves are designed to withstand corrosive environments and provide excellent sealing performance. Their versatility and reliability make them suitable for a wide range of chemical research applications. NTVAL’s valves are particularly noted for their reliability and safety in chemical applications.
Mining Operations
4 Way Ball Valves control the flow of water, slurry, and chemicals in processing plants. Their versatility allows operators to switch between flow paths easily, making them ideal for managing complex material flows. Built to handle abrasive materials, these valves are a reliable choice in tough mining environments.
4 Considerations When Buying 4 Way Ball Valve
01
Flow Path
A 4 Way Ball Valve can change the direction of liquid flow. Different designs like T-bore and X-bore designs allow for different flow paths, essential for controlling the fluid direction in hydraulic and process systems. My tip is to understand how the liquid should flow in the system. This helps in choosing the right design and makes everything work smoothly.
02
Valve Operation Method
The operation method impacts the valve usability and control. Options include manual operation or automation through pneumatic, electric, or hydraulic actuators. For instance, manual operation is suitable for straightforward systems, while automation offers greater precision and control for complex processes. Assessing the needed level of automation will help determine the most suitable method.
03
Ease of Maintenance and Service Ability
Maintenance and serviceability are crucial for long-term valve performance. Valves with easy disassembly and cleaning features, like removable seats and seals, reduce downtime. Regular maintenance is necessary to prevent wear and tear, keeping the valve in good working condition. Choosing a valve with accessible parts and straightforward maintenance procedures can minimize operational disruptions.
04
API and ISO Standard
Verify that the valve meets API and ISO standards for quality and reliability. Checking these valve certification standards confirms that the valve will perform well in specific applications and comply with regulatory requirements. Valves from NTVAL adhere to these standards, providing a higher level of assurance in terms of safety and performance.
FAQS About 4 Way Ball Valve
Regular maintenance of this valve includes inspecting for leaks, checking the integrity of seals, and lubricating moving parts. Periodic cleaning is necessary to remove debris that might affect the valve’s performance.
Our 4 Way Ball Valves are certified by several industry standards, including ISO9001, ISO14001, ISO45001, API6D, and API607. These certifications confirm compliance with high-quality, and safety standards.
Our 4 Way Ball Valves come with an 18-month guarantee period from the delivery date. This guarantees that clients can rely on the durability and performance of their valves.
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