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Learn More About Wedge Gate Valve
Body and Bonnet Components
Body: The NTVAL wedge gate valve body is made from cast steel, providing strength, durability, and low resistance to flow. It is designed to withstand demanding conditions and ensure long-lasting performance.
Yoke & Bonnet: The yoke and bonnet assemblies are crafted with the same high standards as the valve body. Larger gate valves feature a multi-piece bonnet design, which allows for easier assembly, maintenance, and overall valve stability.
Bonnet Gasket: The bonnet gasket creates a leakproof seal between the bonnet and the body, critical for preventing fluid leakage and maintaining valve integrity under pressure.
Bonnet Studs & Nuts: These secure the bonnet to the valve body, ensuring a tight, durable fit. Proper tightening of the studs and nuts is essential for maintaining the valve’s long-term sealing and performance.
Stem and Actuator Components
Stem: Precision-machined for smooth operation, the stem is critical for controlling the valve. Its accurate alignment ensures effective valve function and contributes to the overall performance of the valve.
Stem Nut: Guides the stem for proper alignment, allowing for smooth opening and closing of the valve. It reduces wear and ensures reliable performance during operation.
Yoke Bushing: Secures the stem nut to the bonnet assembly and maintains the stem’s alignment, contributing to the valve’s stability and reliable operation.
Handwheel: Used for manually operating the valve, the handwheel allows the operator to open or close the valve. Its sturdy design ensures ease of use even with frequent operation.
Handwheel Nut: This secures the handwheel to the bonnet assembly, ensuring it stays firmly in place during operation. A properly secured handwheel nut prevents loosening.
Set Screw: Prevents the handwheel nut from loosening over time. This small but essential component helps maintain secure handwheel operation.
Sealing Components
Gland: Compresses the packing to create a seal above the back seat, ensuring leak-free operation. Proper compression of the gland is vital for maintaining the valve’s sealing ability.
Gland Flange: Applies pressure to the gland, facilitating packing adjustments. This allows for precise control over the sealing pressure and smooth operation of the valve.
Gland Bolts & Nuts: Allow for easy adjustments to the packing compression. These components ensure the seal’s integrity over time and support reliable performance.
Gland Bolt Pin: Secures the gland bolts to the yoke and bonnet, preventing loosening during operation. It helps maintain consistent packing compression, which is critical for the valve’s performance.
Packing: Creates a seal above the back seat between the bonnet and the stem. Proper packing prevents leaks and ensures effective valve operation. Regular inspection and adjustment help extend the valve’s life.
Stuffing Box: Houses the packing and secures it within the valve, ensuring the seal remains tight. The stuffing box plays a critical role in preventing leaks and maintaining valve functionality.
Wedge and Seat Components
Wedge: The one-piece flex wedge is machined to tight tolerances to provide reliable shutoff. This ensures proper valve closure and prevents leaks, making it essential for the valve’s sealing capability.
Back Seat Bushing: Engages with the stem head to provide a stable shutoff to the stuffing box, isolating the packing from flow exposure and improving the valve’s sealing performance.
Seat Rings: These are aligned and welded into the valve to create a stable shutoff. Precision ground after installation, the seat rings help ensure proper sealing when the valve is closed.
Spacer Ring: Assists the packing in creating a seal above the back seat. Positioned between the bonnet and stem, the spacer ring plays a key role in preventing leaks and maintaining valve performance.
Miscellaneous Components
- Grease Fitting: Allows for easy lubrication of the stem, simplifying maintenance and ensuring smooth operation. Regular lubrication through the grease fitting helps extend the life of the valve components.
Standard Parts and Materials
NO. | PART NAME | CARBON STEEL | ALLOY STEEL | STAINLESS STEEL | ||||
TYPE WCB | TYPE LCB | TYPE WC6 | TYPE WC9 | TYPE C5 | TYPE C12 | TYPE CF8M | ||
1 | BODY | A216-WCB | A352-LCB | A217-WC6 | A217-WC9 | A217-C5 | A217-C12 | A351-CF8M |
2 | BONNET | A216-WCB | A352-LCB | A217-WC6 | A217-WC9 | A217-C5 | A217-C12 | A351-CF8M |
3 | GATE | A217CA15or | A351 CF8M or | A217CA15or | A217CA15or | A217CA15or | A217CA15or | A351-CF8M |
WCB+410 | LCB+316 | WCB+410 | WC9+410 | C5+410 | C12+410 | |||
4 | SEAT RING | A576-1020+STL | A182-316 | A182F11+STL | F22+STL | F5a+STL | F9+STL | A479-316 |
5 | YOKE | A216WCB | LCBMWCB | WC6WCB | WC9WCB | C5MWCB | C12WCB | A351-CF8 |
6 | HANDWHEEL | A197orWCB | A197orWCB | A197 orWCB | A197orWCB | A197orWCB | A197orWCB | A197orWCB |
7 | STEM | A479-410 | A479-316 | A479-410 | A479-410 | A479-410 | A479-410 | A479-316 |
8 | BACKSEAT BUSHING | A479-410 | A479-316 | A479-410 | A479-410 | A479-410 | A479-410 | A479-316 |
9 | GLAND FLANGE | A105 | A105 | A105 | A105 | A105 | A105 | A351-CF8 |
10 | STEM NUT | A439-D2 | A439-D2 | A439-D2 | A439-D2 | A439-D2 | A439-D2 | A439-D2 |
11 | GLAND PROPER | C/S 1020+CrPlate | C/S 1020+CrPlate | CS 1020+CrPlate | C/S1020+CrPlate | C/S 1020+CrPlate | C/S 1020+CrPlate | A479-316 |
12 | YOKE CAP | C/S1020 | C/S1020 | CIS1020 | CIS1020 | C/S1020 | C/S1020 | A576-1020 |
13 | BONNET BOLT | A193-B7 | A320-L7 | A193-B16 | A193-B16 | A193-B16 | A193-B16 | A193-B8 |
14 | BONNET NUT | A194-2H | A194-4 | A194-4 | A194-4 | A194-4 | A194-4 | A194-8 |
15 | GLAND EYEBOLT | A307B | A307B | A193-B7 | A193-B7 | A193-B7 | A193-B7 | A193-B8 |
16 | GLAND ADJUSTMENT NUT | A307B | A307B | A194-2H | A194-2H | A194-2H | A194-2H | A194-8 |
17 | HANDWHEEL NUT | A47Gr32510 | A47Gr32510 | A47Gr32510 | A47Gr32510 | A47Gr32510 | A47Gr32510 | A47Gr32510 |
18 | GLANDEYE BOLT PIN | C/S 1020 | C/S1020 | CS 1020 | C/S1020 | C/S 1020 | C/S 1020 | A479-304 |
19 | PACKING | Flex.Graphite | Flex.Graphite | Flex.Graphite | Flex.Graphite | Flex.Graphite | Flex.Graphite | Hex.Graphite |
20 | GASKET | Graphite+304SS | Graphite+304SS | Graphite+304SS | Graphite+304SS | Graphite+304SS | Graphite+304SS | Graphite+316SS |
21 | YOKE BOLT | A193-B7 | A193-B7 | A193-B7 | A193-B7 | A193-B7 | A193-B7 | A193-B8 |
22 | YOKE NUT | A194-2H | A194-2H | A194-2H | A194-2H | A194-2H | A194-2H | A194-8 |
23 | NAME PLATE | Stainless Steel | Stainless Steel | Stainless Steel | Stainless Steel | Stainless Steel | Stainless Steel | Stainless Steel |
Wedge Gate Valve Design
- Outside Screw and Yoke: The wedge gate valve uses an outside screw and yoke, keeping the moving parts outside the valve body for easier maintenance.
- Bolted Bonnet and Rising Stem: It features a bolted bonnet with a rising stem that shows the valve’s position, while the handwheel stays in place during operation.
- Flexible Wedge with Seat Rings: The flexible wedge adapts to misalignments, and the valve can have either welded or threaded seat rings for better sealing.
- API-600 Compliance: Designed to meet API-600 standards, this valve is built for high performance and reliability in demanding applications.
Class 300 Dimension
SIZE (in.) | 1-1/2″ | 2″ | 2-1/2″ | 3″ | 4″ | 6″ | 8″ | 10″ | 12″ Unit: |
L1:RF | 7.5 | 8.5 | 9.5 | 11.13 | 12 | 15.83 | 16.5 | 18 | 19.75 |
L2:RTJ | 8 | 8.13 | 10.13 | 11.83 | 12.63 | 16.5 | 17.13 | 18.63 | 20.38 |
L3:BW | 7.5 | 8.5 | 9.5 | 11.13 | 12 | 15.83 | 16.5 | 18 | 19.75 |
H | 15 | 15.94 | 17.32 | 19.69 | 23.31 | 32.13 | 41.02 | 48.31 | 56.77 |
D1 | 7.87 | 7.87 | 7.87 | 8.82 | 9.84 | 13.98 | 15.75 | 17.72 | 19.69 |
D2 | 12.4 | 12.4 | 12.4 | 13.98 | 15.75 | ||||
W.T RF | 40 | 58 | 75 | 110 | 165 | 317 | 550 | 704 | 1,056 |
(lbs) BW | 29 | 49 | 60 | 84 | 119 | 251 | 462 | 561 | 808 |
Face to Face | ASME/ANSI B16.10 |
End Flange | ASME/ANSI B16.5* |
Buttweld | ASME/ANSI B16.25 |
Rating | ASME/ANSI Class 300 |
- Outside Screw and Yoke: The Class 300 wedge gate valve features an outside screw and yoke design. This keeps the moving parts on the outside, making it easier to see and maintain.
- Bolted Bonnet and Rising Stem: It has a bolted bonnet with a rising stem that moves up when the valve opens. The non-rising handwheel stays in place, making it easy to use even in tight spaces.
- Flexible Wedge with Seat Rings: The valve includes a flexible wedge that adjusts to fit perfectly, helping it seal better. It can come with either welded or threaded seat rings based on your needs.
- API-600 Compliance: This valve is designed to meet API-600 standards, which means it’s built for reliability and high performance in demanding situations.
SIZE (in.) | 14″ | 16″ | 18″ | 20″ | 24″ | 30″ | 36″ | Unit:inch |
L1:RF | 30 | 33 | 36 | 39 | 45 | 55 | 68 | |
L2:RTJ | 30.63 | 33.63 | 36.63 | 39.75 | 45.83 | 56 | 59 | |
L3:BW | 30 | 33 | 36 | 39 | 45 | 55 | 68 | |
H | 62.52 | 74.41 | 80.31 | 86.5 | 121.18 | 127.6 | 159.06 | |
D1 | 22.05 | 24.8 | 27.95 | 31.5 | 35.43 | 51.02 | 63 | |
D2 | 15.75 | 19.69 | 19.69 | 19.69 | 24.8 | 31.5 | 51.02 | |
W.T RF | 1,496 | 2,139 | 2,772 | 3,545 | 5.346 | 8,316 | 16.698 | |
(lbs) BW | 1,232 | 1,793 | 2,354 | 3,058 | 4.367 | 7,040 | 14.96 |
Class 600 Dimension
SIZE (in.) | 2“ | 2-1/2” | 3″ | 4″ | 6″ | 8″ | 10″ | 12″ Unit:inch |
L1:RF | 11.5 | 13 | 14 | 17 | 22 | 26 | 31 | 33 |
L2:RTJ | 11.63 | 13.13 | 14.13 | 17.13 | 22.13 | 26.13 | 31.13 | 33.13 |
L3:BW | 11.5 | 13 | 14 | 17 | 22 | 26 | 31 | 33 |
H | 16.65 | 17.99 | 20.12 | 25 | 37.72 | 42.44 | 48.86 | 56.69 |
D1 | 7.87 | 8.82 | 9.84 | 13.98 | 17.72 | 19.69 | 24.8 | 27.95 |
D2 | – | – | – | 12.4 | 15.75 | 17.72 | 19.69 | 22.05 |
WT RF | 80 | 113 | 143 | 277 | 532 | 935 | 1,385 | 1,984 |
(lbs) BW | 69 | 97 | 122 | 220 | 423 | 744 | 1,102 | 1,578 |
Face to Face | ASME/ANSI B16.10 |
End Flange | ASME/ANSI B16.5* |
Buttweld | ASME/ANSI B16.25 |
Rating | ASME/ANSI Class 600 |
- Wedge Gate Valve, outsidescrew and yoke,
- Bolted bonnet, rising stem, non-risinghandwheel,
- Flexible wedge, available in welded or threaded seat rings,
- Designed according to API-600.
SIZE (in.) | 14″ | 16″ | 18″ | 20″ | 24″ | 30″ | Unit:inch |
L1:RF | 35 | 39 | 43 | 47 | 55 | 65 | |
L2:RTJ | 35.13 | 39.13 | 43.13 | 47.25 | 55.38 | 65.5 | |
L3:BW | 35 | 39 | 43 | 47 | 55 | 65 | |
H | 50.09 | 71.06 | 78.11 | 79.92 | 107 | 155.98 | |
D1 | 31.5 | 35.43 | 35.43 | 42.99 | 42.99 | 63 | |
D2 | 24.8 | 27.96 | 27.96 | 31.5 | 31.5 | 35.43 | |
WT RF | 2,658 | 3,108 | 4.891 | 6,197 | 8,656 | 14,840 | |
(lbs) BW | 2,283 | 2,473 | 4.24 | 5,371 | 7,473 | 12,810 |
Class 900 Dimension
CLASS 900 DIMENSION | |||||||
SIZE (in.) | 2“ | 3″ | 4″ | 6″ | 8″ | 10″ | 12″ Unit:inch |
L1:RF | 14.5 | 15 | 18 | 24 | 29 | 33 | 38 |
L2:RTJ | 14.63 | 15.13 | 18.13 | 24.13 | 29.13 | 33.13 | 38.13 |
L3:BW | 14.5 | 15 | 18 | 24 | 29 | 33 | 38 |
H | 18.66 | 23.03 | 27.64 | 37.72 | 50.98 | 57.13 | 65.16 |
D1 | 9.84 | 13.98 | 13.98 | 19.69 | 24.8 | 24.8 | 31.5 |
D2 | 17.72 | 22.05 | 24.8 | 24.8 | |||
WT RF | 178 | 219 | 307 | 750 | 1,279 | 1,963 | 3,160 |
(lbs) BW | 165 | 191 | 251 | 641 | 1,113 | 1,552 | 2,670 |
Face to Face | ASME/ANSI B16.10 |
End Flange | ASME/ANSI B16.5 |
Buttweld | ASME/ANSI B16.25 |
Rating | ASME/ANSI Class 900 |
- Outside Screw and Yoke: The Class 900 wedge gate valve uses an outside screw and yoke design. This keeps the moving parts visible and easier to maintain.
- Bolted Bonnet and Rising Stem: It features a bolted bonnet with a rising stem that moves up as the valve opens. The non-rising handwheel remains stationary, making it convenient to operate in confined spaces.
- Flexible Wedge with Seat Rings: The flexible wedge helps the valve adapt to small misalignments, improving its sealing ability. It is available with either welded or threaded seat rings, depending on your specific needs.
- API-600 Compliance: This valve is designed according to API-600 standards, meaning it is built for durability and reliable performance in demanding conditions.
SIZE (in.) | 14″ | 16″ | 18″ | 20″ | 24″ | Unit:inch |
L1:RF | 40.5 | 44.5 | 48 | 52 | 61 | |
L2:RTJ | 40.87 | 44.87 | 48.5 | 52.5 | 61.75 | |
L3:BW | 40.5 | 44.5 | 48 | 52 | 61 | |
H | 72.52 | 84.61 | 87.8 | 97.1 | 111.81 | |
D1 | 35.43 | 35.43 | 42.99 | 42.99 | 42.99 | |
D2 | 27.95 | 27.95 | 31.5 | 35.43 | 35.43 | |
WT RF | 4,395 | 5,940 | 7.662 | 9,620 | 14,454 | |
(lbs) BW | 3,740 | 5,078 | 6.534 | 8,010 | 12,117 |
Class 1500 Dimension
CLASS 1500 DIMENSION | |||||||
SIZE (in.) | 2“ | 3″ | 4″ | 6″ | 8″ | 10″ | 12″ Unit:inch |
L1:RF | 14.5 | 15 | 18 | 24 | 29 | 33 | 44.5 |
L2:RTJ | 14.63 | 18.63 | 21.63 | 28 | 33.13 | 39.37 | 45.13 |
L3:BW | 14.5 | 15 | 18 | 24 | 32.75 | 33 | 44.5 |
H | 18.66 | 23.74 | 28.7 | 37.17 | 53.5 | 57.13 | 67.13 |
D1 | 9.84 | 13.98 | 13.98 | 19.69 | 24.8 | 24.8 | 35.43 |
D2 | – | – | 17.72 | 17.72 | 27.95 | 27.95 | 27.95 |
WT RF | 178 | 312 | 529 | 1,114 | 2,351 | 3,840 | 6,464 |
(lbs) BW | 165 | 246 | 423 | 896 | 2,058 | 3,050 | 5,270 |
Face to Face | ASME/ANSI B16.10 |
End Flange | ASME/ANSI B16.5 |
Buttweld | ASME/ANSI B16.25 |
Rating | ASME/ANSI Class1500 |
- Wedge Gate Valve, outsidescrew and yoke,
- Bolted bonnet, rising stem, non-rising handwheel,
- Flexible wedge, available in welded or threaded seat rings,
- Designed according to API-600.
SIZE (in.) | 14″ | 16″ | 18″ | 20″ | 24″ | Unit:inch |
L1:RF | 49.5 | 54.5 | 60.5 | 65.5 | 76.50 | |
L2:RTJ | 50.25 | 55.37 | 61.37 | 66.37 | 77.63 | |
L3:BW | 49.5 | 54.5 | 60.5 | 65.5 | 76.5 | |
H | 74.49 | 90.12 | 93.31 | 104.96 | 119.69 | |
D1 | 35.43 | 35.43 | 35.43 | 35.43 | – | |
D2 | 31.5 | 35.43 | 35.43 | 42.99 | 42.99 | |
WT RF | 8,150 | 13,300 | 17,820 | 22,037 | 32,210 | |
(lbs)BW | 6,340 | 11,800 | 15,325 | 18,920 | 27,264 |
Specifications
Wedge Gate Valve Working principle
Sealing Mechanism
Gate Movement and Operation
Full Opening Position and Stem Types
Advantages of Wedge Gate Valve
Disadvantages of Wedge Gate Valve
Susceptibility to Erosion and Scratches
Large Size and Space Requirements
Complex Structure
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Additional General Insights Here
Specs of Wedge Gate Valve
Dimensions
Pressure Up to 600 PSI
Body Material
Features of Wedge Gate Valve
Minimal Flow Resistance
One of the standout features of wedge gate valves is their ability to allow fluids to pass through with very little resistance. When the valve is fully open, the gate moves completely out of the flow path. This design means there are no obstructions, allowing the fluid to flow freely and efficiently.
Easy Operation
Wedge gate valves are easy to operate with a handwheel or actuator. This simple mechanism allows for quick and precise control of fluid flow. The design helps operators manage the system efficiently, whether the valve is fully open, fully closed, or partially open. This ease of use reduces the training required for operators.
Full Bore Design
Many wedge gate valves have a full bore design, which means the opening inside the valve is the same size as the pipe. This design minimizes any disruption to the flow and makes the system operate efficiently. It also reduces wear and tear on the valve, extending its lifespan.
Benefits of Wedge Gate Valve
High Performance
Wedge gate valves excel in providing superior performance. Their sturdy construction allows them to handle extreme pressures and temperatures without compromising functionality. Here’s why: they maintain a smooth and consistent flow, making them perfect for heavy-duty applications.
Enhanced Sealing
One major benefit of wedge gate valves is their exceptional sealing capability. The wedge-shaped design creates a snug fit, which effectively prevents leaks. In many instances, this benefit is crucial in industries where even the smallest leak can lead to significant problems, maintaining both safety and efficiency.
Safety Advantages
Safety is a key benefit of NTVAL wedge gate valves. Their sturdy design and reliable sealing prevent leaks, which is critical when handling hazardous waste. This creates a safer working environment and minimizes the risk of accidents.
Applications of Wedge Gate Valve
Energy Sector of Oil and Gas
Power Generation
Water Treatment Plants
Mining
4 Considerations When Buying Wedge Gate Valve
01
Compliance with ISO45001
02
End Connections
03
Operation Type
FAQs of Wedge Gate Valve
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